Lightweight, Durable & High Performance

XPS Insulated Bodies

Engineered with advanced Extruded Polystyrene (XPS) technology for superior insulation, durability, and efficiency.

XPS Body solutions

Why Choose XPS Insulated Body ?

Lightweight Construction: Up to 40% lighter than traditional FRP or PU bodies.
Fuel Efficiency: Reduced vehicle weight saves diesel and increases payload capacity.
Durability: Maintains original weight and structure even after years of use.
Food-Grade Interior: Hygienic, easy-to-clean GRP lining for safe food transport.
Thermal Performance: Excellent insulation with thermal conductivity as low as 0.025 W/mk.

What we offer

Lightweight Insulated Refrigeration Bodies for Truck, Van & Trailer

Item	Specification
Chassis	Any type of chassis (Subject to JPJ approval Plan)
Bodies Size	For Van, Truck & Trailer any sizes requested
Bodies Insulated	75mm thickness sandwich insulated panel with 0.4 w/mk factor and 0.025 ~ 0.025 w/mk
Sandwich Insulated Panel	Manufacture with 75mm Extruded Polystyrene (XPS) & Density 40kg/m3 and food grade Glassfiber Reinforced Polyester (GRP)
Sandwich Panel	Install at two side panel, roof, rear & door and floorboard c/w waterproof plywood
Flooring	Standards are Stainless Steel Corrugated; Customer can choose to install Stainless Steel / Aluminum Checkered Plate or Alloy T-Shape floorboard
Internal	Standards are Glassfiber Reinforced Polyester (GRP); Customer can choose to install 2ft or 4ft Stainless Steel / Aluminum Checkered Plate or Stainless-Steel Plate
External	Corner frame finishing with aluminums profile & complete with aluminums or GRP capping in front top & bottom edges bodies.
Door	Two rear door & One Side Door fixes with PVC Curtain & seal with high quality rubber door gasket using stainless steel doorframe, hinge & lock.
Lighting	Internal install one LED Lamp & External front and rear top install LED marker lamp. Above 19,000kg will install 6 to 8 side lamps
Advantage	Lightweight Insulated Bodies compare using FRP or Aluminums PU Insulated Bodies Save Disel & Consumable for the vehicles Less maintenance for vehicles More power for the vehicles Carry more Goods Weight of bodies 25 ~ 40% less than traditional bodies After using few years still same weight & traditional bodies every will increase the bodies weight
Optional	PVC Door Curtin Fixed or Movable Partition Partition for Multi Temp

Specification Composite Insulation Panel

Insulated Extruded Polystyrene

High thermal performance
Low creep settlement
Hight water resistance not more than 1% Volume
Uniform performance of point load.
C.F.C Free
Fire retarded material
Wide range of size & thinness for selection
Thermal conductivity of 0.025 ~ 0.028 w/mk

Laminated By Fiber Glass Plastic

Economical Liner alternative
High food grade application
Easy clean and maintenance
Attractive, rigid & durable

Extruded Polystyrene Properties

Property	Unit	Value
Density	Kg/m³	40
Compressive Strength	KPa	400
Compressive Modulus	KPa	16,000 ~ 25,000
Creep Shear	KPa	150
Shear Modulus	KPa	400
Tensile Strength	KPa	5,000
Tensile Modulus	KPa	16,000 ~ 25,000
Thermal Conductivity	mW/mK	25
Water Vapor Permeance	-	100 ~ 60
Water Pickup Fill Board	%	0.5